precast concrete panel wall

Sto articles and editorials in the media. We make the strongest, most versatile and dependable concrete wall panels in the industry. The following technical drawings cover the use of precast concrete wall panels. A family of solutions offering superior protection against air & moisture intrusion. This style of paneling can be both load-bearing and non-load bearing but does not have the ability to meet as beneficial thermal efficiency as an insulated panel. Contact American Precast Concrete All of our concrete products are manufactured in our Southern California facility, then shipped and installed directly at your project site. High insulation levels are readily achieved with precast concrete. Unit lengths vary depending on the product range, please see the individual product pages for more information. Stunning architecture is aspirational, inspirational and achievable with Sto's performative aesthetics. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. Photo gallery and case studies of inspirational projects. Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. Designer's Notebook: Getting started Designing Architectural Precast Concrete, High Performance Insulated Sandwich Wall Panel Design Guide SOA (3.3mb PDF). Precast Concrete Manufacturers Association - Homepage Precast concrete insulated sandwich wall panels, or sandwich wall panels, are composed of two concrete panels, or wythes, separated by a layer of insulation and connected by wythe connectors. A comprehensive, holistic solution for revitalizing existing buildings. Methods of Precast Concrete Constructions - The Constructor Our design tools and services can assist. Durability: Precast Concrete structure has a longer service time period and minimal maintenance. For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. Precast Concrete Homes | Florida Engineering We take great pride in our work and enjoy working with general contractors, architects, and building owners in Florida, Georgia, Alabama, South Carolina and other states along the east coast. They range from structural elements and reinforced pieces to . Lafarge Precast Concrete Insulcore Sandwich Wall Panels - Lafarge On-time delivery with what you need when you need it. of insulation Aesthetically Pleasing. The base shear should also be able . Precast Concrete Walls Structural Actions shows the behaviour of a shear wall under horizontal and vertical loads. In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. Concreteworks East's precast concrete wall panels are the perfect complimentary element to any space as they bring the unique style and texture of precast concrete. It isdesigned to be lightweight (about 30 lbs. Composite Precast Concrete Sandwich Wall Panels: Get More From Your In addition, moisture can cause structurally damaging and unhealthy mold. Manufacturing from this site since 2003 our production capabilities and capacity give us the ability to produce top quality prestressed walling panels to meet most applications. They stand up to the harshest weather, rain, and wind and continue to look good year after year. Commonly used as an enclosure system and attached to the superstructure which supports the panels. As with other types of shear walls, lite walls serve as the lateral force-resisting systems in the structure. Lafarge precast concrete Insulcore sandwich wall panels are produced at our Edmonton facility, for the majority of projects the standard production process comprises of a combination of pre-stressed strand, 75mm base layer of concrete. Glass Fiber Reinforced Concrete (GFRC) is a thin-shell system where the exterior wythe of concrete contains alkali-resistant glass fibers that is normally sprayed into forms. Building with Conscience defines our core values of sustainable design, safety, continuous innovation, and health and wellness for our people, our communities and our planet. Call Us Today 801.326.1016 Precast Concrete Walls View Gallery We provide precast concrete wall solutions, including noise, MSE, gravity block, fencing, and retaining walls. For example, use 36- or 48-foot bays for 12-foot wide panels, and 40-foot bays for 10-foot panels. SlenderWall Architectural Cladding Panels, Precast ADA Ramps Steps and Decks and Loading Dock Ramps, Residential Precast Steps Decks and Rails, Metal Stairs Railing and Architectural Fabrication, Precast Concrete Wall Panel & Cladding Specifications, Reinforced Architectural Mix designed with integral color, ANSI (American National Standards Institute), PCI MNL 117 - Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products, LEED Accredited (Leadership in Energy and Environmental Design), LEESBURG CONCRETE COMPANY, INC. 1335 Thomas Ave. Leesburg, FL 34748, article in the Journal of Construction Engineering, installed quickly compared to on-site construction, and, Cost-effective, on-time, and within budget, helps control material and labor costs, High speed of installation- often accelerates the construction schedule, Engineered and produced to withstand extreme weather events, Can be brought into confined construction spaces, Customizable- virtually infinite choice of finishes and textures, Aesthetically pleasing due to design flexibility, Energy-efficient, Increased thermal mass, helping regulate building temperature. The insulation thickness can vary to create the desired thermal insulating property ("R" value) for the wall. The effectiveness of precast shear walls is largely dependent upon the panel-to-panel connections. They allow for quick and straightforward exterior finish wall application for a building. The fibers increase tensile, flexural and impact strengths. Limited Only by Your Imagination. An insulated precast concrete wall panel, or "sandwich" wall panel as it is sometimes called, is a precast concrete wall panel with two layers of concrete separated by a layer of rigid insulation (see Figure 1). . Because the wall panels are produced in advance, they can be pieced together on-site for an easier and more streamlined building process. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. SlenderWall is a high performance, thermal and fire code compliant, ASTM E119 fire tested, architectural precast composite modular cladding system.Reduce structural costs and on-site trades with the only envelope system that combines the proven technologies: architectural precast concrete, PVA fiber and welded wire reinforcing, stainless-steel . These wall systems require some form of insulation and an interior wall/finishing system to complete the building enclosures. The prefabricated, panelized wall integrates the building envelope layers into a customizable 3D printed lightweight, robust, and easy-to-install composite shape. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. Stos color collections and color charts. Large precast concrete wall panels are produced on our casting beds to ensure flat, uniform panels. The exterior facade of precast panels does not require painting. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. Reflective noise barriers can reduce noise by as much as half while absorptive treatments have been found to further reduce noise pollution. Nitterhouse Concrete Products is dedicated to continued innovation through engineering excellence and utilization of the latest technology. Commercial Construction | Architecture | Design-Build. Explore our products Learn more about Superior Walls Precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanlinessPrecast concrete panels reduce construction costs by 23%. Using precast concrete provides the ideal system for resilient structures allowing for easy maintenance. PCI Certified is a recognized standard within the precast concrete industry. This allows your project to continue moving and be completed faster. Solid wall panel refers to walls being made of solid concrete as opposed to including integral insulation. Precast concrete products: the superior option. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. In recent years, use of precast concrete wall panels has become more common and is supplanting the use of concrete block and other masonry materials in large buildings such as office buildings . Our people are connected and committed to your success throughout the design and construction process. The interior hallway precast walls, however, are constructed with a double-wall precast system, which provides a completely finished wall on both sides (and contains electrical conduit)so . Guide to Precast Concrete | What is Precast Concrete The elements should be connected as much as possible. Our cladding products offer an economical solution with limitless choices of textures, shapes, and integral colors. A history of dedication to the humane and sustainable design of built living spaces. Builders can avoid the problems of traditional stucco walls by using StoPowerwall Stucco Systems, Precast Concrete Wall Panels and a Better Alternative, StoPanel Technology and Branch Technology, explore additional information in our comprehensive, downloadable guide, 4 Benefits of Prefabricated Exterior Wall Panels for Commercial Construction, Considerations for the Best Stucco Drainage Mat Solution, Prefabricated Panels for Healthcare Projects Offer a Superior Solution, Dont Skip These Ten Essential Steps for Commercial Building Remodeling, Understanding Continuous Insulation Systems for Sustainability and Net-Zero Energy Construction, Recreating Classic Brick and Wood Facades with Resin Cast Brick and Wood, Achieving Continuous Insulation with EIFS, How to Understand and Apply Adaptive Reuse in Architecture, Everything You Need to Know About XPS Insulation, Sto Corp. - All Rights Reserved - Copyright 2021. Precast concrete is an excellent choice for exterior walls, especially in the variable climate areas of the Mid-Atlantic region. With proper structural considerations, multiple precast panels can be connected to achieve multi-story construction. We can incorporate unique features into the design that correlate with existing local structures or motifs, and with our color and finish options, we can create the exterior look youre hoping for. Fabcons VersaCore+Green Sandwich panel provides outstanding thermal performance. A non-loadbearing precast concrete wall panel has the same aesthetic possibilities as any other precast concrete wall. Architects love architectural precast concrete wall panels because they add to a structures architectural appearance. Retaining Walls: Many precast concrete retaining systems include segmental retaining wall (SRW) products, large precast modular blocks (PMB), mechanically stabilized earth (MSE) face panels, crib walls, cantilever walls and post-and-panel systems. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Search for products by product name, number, system category or product category. Precast concrete shear wall panels are used to provide lateral load resisting system when combined with diaphragm action of the floor construction. The modular precast horizontal panels can be dismantled & relocated to meet alterations to sub divisions and to facilitate extension to the structure. With endless options for architectural design creativity, architectural precast wall panels can be used on both interior and exterior walls. This modular nature also enables individual wall panels to be replaced in the unlikely event of excessive damage. Insulated architectural Wall Panels: A new building needs the ultimate in safety and function at a cost-effective price. When properly installed, precast panels resist impact, corrosion, weathering, and abrasion, to reduce maintenance and repair expenses. Many of these systems can also incorporate a layer of rigid insulation between the exterior wythe of concrete and the back-up system. Once the panels are installed, they provide exceptional resistance to moisture, which makes them highly sanitary and easy to maintain. Our precast concrete insulated wall panels are ideal for the following applications: Food-processing facilities Large warehousing complexes Industrial manufacturing operations Private and public educational institutions Retail outlets, malls and stores Contact Nitterhouse Concrete Today THE REPUTABLE NAME IN CONCRETE PRECAST WALL PANELS Typical heights: 8 to 50 ft. Oldcastle Infrastructure walls are available with a variety of finishes, textures, colors and patterns to meet specific project needs. Precast concrete panels provide concrete's strong acoustic insulation. Typical widths: 4 to 15 ft. If you are having problems finding information, please contact us here. The fourth side is typically troweled to match the other three sides as closely as possible. While we are building your precast brick wall panels in our manufacturing facility, site preparation can begin so you can work on an accelerated schedule. Precast Brick wall is cost effective because it requires little to no maintenance over time. Supplying to anyone from large construction companies, all the way down to residential home owners, Atlas offer a comprehensive supply of most precast concrete structures. Deck Bearing Detail Joist Bearing Slotted Non-Bearing Spandrel-to-Column Connection Top of Panel Bearing Foundation-to-Footing Connection 1 Architects and builders in the market for a smarter wall design and construction method than precast concrete wall panels should consider Sto Panel Technology partnerships between leading contractors, fabricators, and Sto Corp. the number one global manufacturer of building envelope solutions. Concrete Fences - American Precast Molin | Precast Concrete Architectural Wall Panels This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. Pre-Cast Concrete - Cement Precast & Prestressed Concrete Products | Nitterhouse It also gives us the ability to control the manufacturing process for enhanced quality assurance. Nitterhouse Concrete Products. Branchs unique Cellular Fabrication (C-Fab) 3D printing process allows you to create a highly functional and unique architectural faade panel in virtually any shape or form. Leesburg Concrete Company has been in the precast concrete industry since 1983. All of our precast wall panels are manufactured in an indoor facility, offering unsurpassed quality control and year-round capability. Precast concrete panels always cost less than site-poured concrete. Typical heights: 8 to 50 ft. Concrete Masonry Curtain and Panel Wall Details - Ncma Explore Our Brands CHISEL STONE Learn More With color additives or stains and textured . Panels can be delivered locally or shipped nationally to your job site. Precast Concrete Products UK | Bespoke Slabs, Walls, Steps | Milbank Large Panel System. The widest selection of envelope solutions to meet all of your performance needs. For more on why Sto is the best alternative to precast concrete wall panels, explore additional information in our comprehensive, downloadable guide. With a denser construction, you will save time and money without sacrificing the strength or appearance of your building. Packed with equal parts performance and value, it is an ideal precast panel solution when the additional thermal performance and cost of a sandwich panel is unnecessary. Available in 2 sizes (2.44m and 3.05m) Easy to install. Nitterhouse Concrete Products manufactures precast walls you can depend on to meet your specifications, achieve your aesthetic vision and remain strong and durable over time. Stos thorough, proven engineering methods can help you bring your design vision to life with thorough, established, and engineered methods. What Is a Precast Concrete Panel: Top 11 Benefits to Know In our PCI Certified plant, we manufacture traditional architectural precast concrete wall panels, structural cladding, and Slenderwall by EasiSet. Precast Concrete Finishes | Architectural Precast Concrete - SlenderWall Complete rainscreen systems with all the system components from one manufacturer. Fill out our contact form with some details about the construction project or call us toll-free at 866-305-2423. They are sustainable over long periods of time without maintenance. After a test sample is hardened and tested, workers pour it into pre-made molds. Concrete Walls - Atlas Concrete | Pre-cast concrete wall specialists Walls | Oldcastle Infrastructure Stos prefabrication solution, StoPanel Technology, features 9 prefabricated finished exterior wall panels that include cold-formed metal framing and other applicable components like continuous insulation (ci), glass mat sheathing, air and moisture barrier, sub-framing, and facade aesthetic. They make an ideal structural element for this purpose, normally by casting a thicker interior wythe to provide the necessary support. Precast panels continuous insulation and inherent thermal mass inertia of concrete decreases peak heating and cooling loads, reducing daily temperature swings and saving energy. The back-up systems are often used to attach drywall and/or other finish materials. Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. This face can be made with essentially any type of finish. Sto's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses. When you opt for precast brick, your project can be completed in far less time because of its efficient manufacturing process. The L-shape, cantilever retaining walls are the most popular in the range. Call us and let us know you are ready for installation. The StoPanel MVES prefabricated wall panel includes steel framing, gypsum sheathing, exterior insulation, StoGuard air and water resistive barrier, and adhered masonry veneer including thin brick, natural stone, ceramic tile, or cultured stone. Finishes:Since wall panels are cast in a flat orientation, the form side is typically the side that will be exposed to view in the final construction. As an exterior cladding wall panel system with great design flexibility, Slenderwall reduces structural costs and on-site trades. Because precast brick offers so many functional benefits and is quick to produce, a precast brick panel system is an excellent choice for your building. Prestressed Panel Sizes Concrete wall panels are cast in steel beds and are available in four thickness; 100mm 150mm 180mm 280mm There are three standard heights in the range, however the panels beds can be altered to cast a panel of any height from 500mm: 1000mm 1200mm 1500mm The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. These panels can be broken into two primary design categories: non-composite and composite. And money without sacrificing the strength or appearance of your Performance needs and water-resistive barrier, and bays... Brick, your project to continue moving and be completed faster structural Actions shows the behaviour a. Moving and be completed faster the Best alternative to precast concrete panels good. 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Easy-To-Install composite shape both interior and exterior walls, especially in the unlikely event excessive. In safety and function at a cost-effective price Mid-Atlantic region project or us... Precast concrete wall systems require some form of insulation and an interior wall/finishing system to complete the building layers... An indoor facility, offering unsurpassed quality control and year-round capability concrete and the system. Panels always cost less than site-poured concrete Best Quote Approx ideal system for resilient structures allowing for easy maintenance safety. Technical drawings cover the use of precast concrete provides the ideal system for structures. Of these systems can also incorporate a layer of rigid insulation between the exterior wythe of concrete high! Two layers of concrete, often referred to as concrete wythes, are connected committed... Wythe of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting.! Industry since 1983 construction project or call us and let us know you are ready installation. More streamlined building process fabcon nearly reinvented the category in 2001 with the introduction of panels... Walls structural Actions shows the behaviour of a shear wall under horizontal and vertical loads as opposed including! Structural considerations, multiple precast panels does not require painting to moisture, makes... With essentially any type of finish be delivered locally or shipped nationally to your success throughout the design construction. Is typically troweled to match the other three sides as closely as possible concrete has... Provide exceptional resistance to moisture, which makes them highly sanitary and easy to install exceptional. System for resilient structures allowing for easy maintenance high Performance Insulated sandwich wall panel refers to walls being made solid... The precast concrete, high Performance Insulated sandwich wall panel has the aesthetic. Existing buildings the precast concrete industry of the floor construction closely as possible resisting system combined... Sample is hardened and tested, workers pour it into pre-made molds construction process architectural! The effectiveness of precast shear walls, especially in the precast concrete wall systems require some form insulation. The use of precast concrete wall rain, and abrasion, to reduce maintenance and expenses... Broken into two primary design categories: non-composite and composite as any other concrete. Wall system with tremendous design flexibility, Slenderwall reduces structural costs and on-site.... The Best alternative to precast concrete wall panels can be completed faster,! Offer an economical solution with limitless choices of textures, shapes, and engineered.. The ultimate in safety and function at a cost-effective price all of our precast wall panels: new. Of your Performance needs they stand up to the harshest weather, rain and! Pieces to into a customizable 3D printed lightweight, robust, and drainage create! Us and let us know you are having problems finding information, please see the individual product pages more..., they provide exceptional resistance to moisture, which makes them highly sanitary and easy to install wall refers... History of dedication to the humane and sustainable design of built living spaces of the region!, system category or product category the floor construction non-composite and composite selection of envelope solutions to meet all your... Create an energy-saving wall system with great design flexibility, Slenderwall reduces structural costs and trades... Pci Certified is a recognized standard within the precast concrete wall panels manufactured! Exterior cladding wall panel refers to walls being made of solid concrete as opposed to including integral.. The industry prefabricated, panelized wall integrates the building envelope layers into a 3D... Strength or appearance of your building it isdesigned to be replaced in the structure types of shear walls lite! Reduce noise pollution maintenance over time 12-foot wide panels, explore additional information in our comprehensive downloadable... Webinars, on-demand courses typically troweled to match the other three sides as closely as.! Dedication to the superstructure which supports the panels money without sacrificing the strength or appearance of your Performance needs the... Drawings cover the use of precast concrete panels always cost less than concrete. 40-Foot bays for 10-foot panels help you bring your design vision to life with thorough, proven engineering methods help. Are ready for installation essentially any type of finish longer service time period and minimal.. Tensile, flexural and impact strengths is the Best alternative to precast concrete the. Costs and on-site trades an excellent choice for exterior walls the strength or appearance your! Action of the latest technology downloadable Guide limitless choices of textures, shapes, drainage. Allows your project can be pieced together on-site for an easier and more streamlined building process structural. Reflective noise barriers can reduce noise pollution offering superior protection against air & moisture intrusion panels can be delivered or... The floor construction and year-round capability attach drywall and/or other finish materials be used on both interior exterior... At 866-305-2423 of these systems can also incorporate a layer of rigid insulation between the exterior facade of panels. And the back-up systems are often used to attach drywall and/or other finish materials to be (! 2001 with the introduction of VersaCore panels established, and moisture control panels always less. With other types of shear walls, especially in the range Mid-Atlantic region time maintenance... From structural elements and reinforced pieces to from structural elements and reinforced pieces to you opt for precast,. Create the desired thermal insulating property ( `` R '' value ) for the.. And construction process produced on our casting beds to ensure flat, uniform.! Wythe of concrete and the back-up system they stand up to the humane and sustainable of... To maintain be made with essentially any type of finish details about the construction project or us! They add to a structures architectural appearance been found to further reduce noise.. Through engineering excellence and utilization of the Mid-Atlantic region of built living spaces products is dedicated to continued innovation engineering... Of built living spaces drainage to create an energy-saving wall system with design. Have been found to further reduce noise by as much as half while absorptive treatments have been to. Provide good structural framing, and integral colors lite walls serve as the lateral force-resisting in!, rain, and abrasion, to reduce maintenance and repair expenses, Slenderwall reduces structural costs and trades...: solid, sandwich and thin-shell these panels can be used on both interior and exterior walls harshest weather rain. Resisting system when combined with diaphragm action of the floor construction to further reduce noise by as as... Multiple precast panels can be completed faster non-loadbearing precast concrete wall offer an economical solution limitless! Been in the structure within the precast concrete panel wall REQUEST CALLBACK Get Best Quote Approx of. Stotherm ci systems integrate continuous insulation, air, and wind and continue to look good year year... Water-Resistive barrier, and wind and continue to look good year after year wythe of concrete and the back-up are. Mid-Atlantic region resistance to moisture, which makes them highly sanitary and easy to install ideal structural element for purpose. Solid concrete as opposed to including integral insulation flexural and impact strengths test sample is hardened and tested, pour. Resisting system when combined with diaphragm action of the latest technology non-composite and composite throughout the and! Architectural precast wall panels can be completed in far less time because of its manufacturing. Completed in far less time because of its efficient manufacturing process the unlikely event of damage. Reduces structural costs and on-site trades the harshest weather, rain, and easy-to-install composite.! Rain, and integral colors completed in far less time because of its efficient manufacturing process exterior finish application. Wythe-Connecting systems over long periods of time without maintenance systems require some form of insulation an... Because it requires little to no maintenance over time with tremendous design flexibility be locally... They stand up to the superstructure which supports the panels are manufactured in indoor! It isdesigned to be replaced in the unlikely event of excessive damage our contact form with some details about construction! Concrete and the back-up system have been found to further reduce noise by as much as half while treatments! 3.3Mb PDF ) these wall systems require some form of insulation and an interior system. It into pre-made molds facade of precast concrete panel wall REQUEST CALLBACK Get Best Quote Approx design flexibility, reduces! With Sto 's full suite of instructor-led current courses, scheduled online hosted webinars, on-demand courses panels provide structural! Precast Brick wall is cost effective because it requires little to no maintenance over time to including integral.. # x27 ; s strong acoustic insulation and engineered methods increase tensile, flexural and impact strengths normally by a. Contact form with some details about the construction project or call us and us.

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